Monitoring Combustible Gases in Kilns

Firing ceramics that contain organic binders poses a unique safety consideration. When heated, organic binders release combustible vapors. Under some conditions, concentrations may reach flammable or explosive levels during binder burn-out.

LFL Monitoring in Coil Coating Ovens

Coil coating ovens typically operate at high temperatures, with some zones at over 800°F. This temperature range is needed to cure organic polymer coatings to their substrate materials.

What's Damper Control and how can it help my application?

According to NFPA-86, additional Solvent Vapor Analyzers can be installed onto a process to specifically control damper positions. By adding additional LFL Analyzers to safely automate the dampers, the amount of ventilation air needed to maintain a safe LFL level in an oven would be minimized...and what does this mean? You can save money. In fact often times, by automating damper controls on ovens, as much as a 50% reduction in fuel costs can be realized. So the cost of adding solvent vapor analyzers would be quickly recouped.

Being Safe and Responsible

Responsible Care® is the Chemical Industry’s program that enables worldwide chemical companies to achieve high standards of performance and generate great value for their businesses. 

The program pertains to some of these key areas of safety:

Is your Flare Stack Compliant?

The US EPA is targeting improvement of Flare Operation Practices. This includes better control and monitoring of supplemental gas, steam and air for better combustion efficiency, less emissions and reduced operating costs.

For more information read the EPA Article

So what can be done to assure compliance with these requirements? Effectively monitor and control the supplemental gas of the flare.

An Upgrade Path

A customer of ours who manufacturers and supplies pressure sensitive film and adhesive products worldwide, had one of our legacy products installed over a decade ago to monitor the % LFL of the solvent levels in the heating process atmosphere. The system had been working great but due to its age, the necessary spare parts were becoming harder to come by, which lead to longer lead times & higher costs. Since this LFL system was critical to their success they decided to pursue an upgrade path. 

Safety Matters: Best In Class

The CalorVal Solution

One of our customers that manufactures solvents, polymers and intermediary chemicals, was looking to meet specific requirements set by the state for flare stack operation. The area of concern was measuring BTUs. The solution was a reliable & proven analyzer.

Are you Monitoring your Industrial Facility Correctly?

Industrial manufacturing facilities use a variety of hazardous gases and solvents in their production processes. Whenever these substances are transported, processed or stored, the potential risks are high for hazardous conditions. These substances must be continuously monitored to protect personnel and facilities from accidental releases or leakage.

Monitoring Solvent Vapors for Energy Savings Webinar

Monitoring Solvent Vapors for Energy Savings: Lower Energy, Reduce Fuel Costs & Improve Production in Converting Lines

Free FTA Member Webinar

Thursday,March 14, 2013, 2:30-3:30 PM EDT, 1:30-2:30 PM CDT

Register for Webinar